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How Unilever is Revolutionizing Plastic Sorting and Recycling

Unilever is leading the way in plastic recycling through cutting-edge technology, strategic collaborations, and a strong commitment to sustainability. The company’s initiatives focus on creating a circular economy for plastics by improving sorting efficiency, promoting consumer participation, and reducing environmental impact. Here’s a closer look at Unilever’s game-changing efforts.

1. AI-Enabled Sorting Machines

In collaboration with Alibaba Group, Unilever launched the “Waste-Free World” initiative in China, introducing AI-powered recycling systems that automatically identify and sort plastic packaging. These machines utilize artificial intelligence to classify plastic bottles by type and grade, enhancing the quality of recycled materials. Consumers participate by scanning a QR code with Alibaba’s Alipay e-wallet before depositing bottles, promoting responsible recycling behaviours.

How Is Unilever Using AI to Improve Plastic Sorting?

AI-Powered Material Identification

Unilever leverages advanced AI algorithms to classify plastic bottles by type and grade, ensuring higher-quality recycling and reducing contamination in the waste stream.

QR Code Integration

Consumers scan a QR code using Alibaba’s Alipay e-wallet, which tracks recycling activities and rewards users with coupons and green energy points.

Advanced Vision Systems

AI-driven deep learning analyzes the shape and size of plastic items for precise sorting.

Wireless Cameras & Cloud Connectivity

Some machines use wireless cameras to capture images, analyze waste types in real-time, and generate reports for enhanced consumer awareness.

Automated Sorting Mechanisms

Identified plastics are sorted into designated storage compartments, improving processing efficiency.

By combining these technologies, Unilever enhances recycling rates and incentivizes consumer participation in sustainability efforts.

Beyond AI-powered sorting, Unilever is tackling another major challenge: making black plastic recyclable.

2. Innovations in Black Plastic Recycling

Historically, black plastic posed recycling challenges due to its carbon black pigment, which optical sorting machines couldn’t detect. Unilever addressed this by developing detectable black colorants, enabling the recycling of black plastic packaging. This advancement has been applied to brands like Axe, with plans to extend to others such as TRESemmé, ensuring black plastic remains within the circular economy.

3. Commitment to Circular Packaging

Unilever has set ambitious goals to make all its plastic packaging reusable, recyclable, or compostable by 2025. The company is:

Reducing Virgin Plastic Usage: As of 2023, the company achieved an 18% reduction in virgin plastic use compared to 2019, aiming for a 30% reduction by 2026 and 40% by 2028. 

Incorporating Recycled Materials: Increased recycled plastic usage to 22% of global plastic packaging (2023); aims for 25% by 2025.

Enhancing Recyclability:Currently, 53% of Unilever’s packaging is recyclable, reusable, or compostable—efforts ongoing.

Waste Management Investments: Partnering globally to collect and process 600,000 tonnes of plastic annually.

4. Broader Sustainability Goals

Unilever’s efforts extend beyond recycling, focusing on system-wide changes, including:

Refillable and Reusable Packaging: Encouraging consumers to adopt refill stations and reusable containers.

Alternative Materials: Exploring options like paper, glass, and aluminum as eco-friendly packaging substitutes.

Extended Producer Responsibility (EPR): Advocating for policies that hold companies accountable for packaging waste.

Support for Waste Collectors: Unilever Collaborating with organizations like UNDP in India to empower informal waste collectors. 

5. Consumer Engagement in Recycling

Unilever actively involves consumers in its recycling initiatives:

AI-enabled machines  in China reward users for depositing plastic bottles, fostering a culture of responsible waste disposal.

Digital tracking via QR codes ensures transparency in the recycling process.

Through these comprehensive efforts, Unilever is making significant strides in revolutionizing plastic sorting and recycling, contributing to a more sustainable and circular economy.

Unilever to Showcase Sustainability Innovations at PolyNext 2025

Unilever, a global leader in sustainable packaging and plastic waste reduction, will participate in PolyNext 2025, scheduled for May 7–8, 2025, in Dubai. As one of the most anticipated events in plastic recycling and circular economy solutions, PolyNext 2025 will bring together industry leaders, policymakers, and innovators to discuss the future of sustainable plastics.

Unilever’s presence at the event underscores its commitment to advancing plastic sorting, recycling, and sustainable packaging, reinforcing its role as a pioneer in circular economy solutions.

Why PolyNext 2025 Matters

PolyNext 2025 is a premier platform for industry leaders to exchange ideas, explore cutting-edge recycling technologies, and influence meaningful policy changes. Unilever’s participation highlights its commitment to sustainability, aligning with the event’s mission to accelerate the transition to a circular plastic economy.

With a focus on innovation, collaboration, and policy advocacy, Unilever is set to make a significant impact at PolyNext 2025, reinforcing its leadership in sustainable packaging and waste management.

Conclusion

Unilever’s leadership in plastic sorting and recycling innovation sets a powerful precedent for the industry. By leveraging AI-driven technology, advancing black plastic recyclability, and embracing circular packaging, the company is transforming the future of sustainable plastics. As it takes the stage at PolyNext 2025, Unilever continues to push the boundaries of waste reduction and responsible packaging solutions.

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How Unilever is Revolutionizing Plastic Sorting and Recycling

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